Suzuki VS 800 Intruder 1992–2008 Factory Repair Manual PDF Download

The Suzuki VS 800 Intruder was one of the most approachable cruiser motorcycles in its class. With its classic chopper styling, smooth V-twin performance, and shaft drive reliability, it built a reputation for comfort and dependability. This factory repair manual covers everything from routine service to full engine overhauls — ideal for long-term owners, mechanics, and restoration enthusiasts.

Who Is This Manual For?

This manual is designed for riders who want complete control over their maintenance, as well as technicians and hobbyists restoring or modifying the VS800. Whether you’re tuning carbs or servicing the driveshaft, this manual gives you the factory instructions and technical specs needed to do it right.

Years and Models Covered

Suzuki VS 800 – 1992
Suzuki VS 800 – 1993
Suzuki VS 800 – 1994
Suzuki VS 800 – 1995
Suzuki VS 800 – 1996
Suzuki VS 800 – 1997
Suzuki VS 800 – 1998
Suzuki VS 800 – 1999
Suzuki VS 800 – 2000
Suzuki VS 800 – 2001
Suzuki VS 800 – 2002
Suzuki VS 800 – 2003
Suzuki VS 800 – 2004
Suzuki VS 800 – 2005
Suzuki VS 800 – 2006
Suzuki VS 800 – 2007
Suzuki VS 800 – 2008

Manual Contents Overview

Engine Service: Valve clearance, cylinder head, cam chain, piston, crankshaft
Fuel System: Dual Mikuni carburetors, mixture tuning, synchronization, float service
Electrical: CDI ignition, starter motor, full wiring diagrams, charging system
Transmission: Gear selector, clutch replacement, shift linkage, drum adjustment
Suspension & Steering: Fork rebuild, shock absorber adjustment, steering bearings
Braking: Front disc and rear drum inspection, bleeding, pad/shoe replacement
Final Drive: Shaft drive servicing, gear coupling, lubrication procedures

PDF Details

Format: PDF (Digital Download)
Language: English
Fully searchable & printable
Compatible with Windows, Mac, iOS, Android, Linux
Pages: 500+

📥 Click Here to Download the Manual

Keywords

Suzuki VS800 factory repair manual, 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 VS 800 PDF, Intruder service guide, V-twin maintenance, shaft drive repair, carb tuning, Suzuki VS800 wiring diagrams

If you’re restoring or maintaining a Suzuki VS 800 Intruder, this official factory repair manual gives you everything needed to work confidently — from wiring schematics to shaft drive procedures and valve specs.