Kawasaki KX100 2013–2016 Factory Repair Manual PDF Download

The Kawasaki KX100 (2013–2016) is a competitive step-up motocross bike built for youth racers ready to move beyond minis. This factory repair manual delivers the detailed procedures, torque values, and diagnostic insights Kawasaki race technicians use to maintain the KX100 at peak performance—making it an essential tool for riders, mechanics, and tuners alike.

Who Is This Manual For?

Designed for motocross parents, amateur builders, and pro mechanics, this guide walks you through everything from basic service tasks to full engine rebuilds. Whether you’re adjusting the suspension, replacing the piston, or tuning the carb, this PDF provides accurate, factory-level instructions.

Years and Models Covered

2013 Kawasaki KX100
2014 Kawasaki KX100
2015 Kawasaki KX100
2016 Kawasaki KX100

Model Identification

Model: KX100
Model Code: KX100FE
Engine: 99cc 2-stroke, liquid-cooled, piston reed valve
Fuel System: Keihin PWK28 carburetor
Transmission: 6-speed constant mesh
Brakes: Hydraulic disc front & rear
Suspension: Inverted fork (front), Uni-Trak monoshock (rear)

Manual Contents Overview

General Info: VIN location, model ID, tool lists, safety instructions
Maintenance: Air filter, spark plug, chain tension, lubrication, torque specs
Engine Repairs: Cylinder head, crankshaft, piston, power valve, clutch, gear train
Fuel System: Carburetor setup, throttle cable, fuel line routing
Cooling System: Water pump, radiator, coolant change
Gearbox & Clutch: Gearset service, clutch pack replacement, shift linkage
Chassis & Suspension: Fork service, shock rebuild, swingarm bearings
Brakes: Pad replacement, rotor check, fluid bleeding
Electrical: Ignition coil, CDI, spark circuit, kill switch testing
Wiring Diagrams: Complete schematics for all electrical systems (2013–2016)

⚙️ Key Technical Specifications

Engine: 99cc liquid-cooled 2-stroke single
Valve System: Kawasaki Super KIPS powervalve
Fuel System: Keihin PWK28 carburetor
Transmission: 6-speed manual
Front Suspension: 36mm inverted fork (adjustable)
Rear Suspension: Uni-Trak with preload & rebound adjust
Brakes: Hydraulic discs (front & rear)
Wheel Size: 19″ front / 16″ rear

PDF Details

Format: PDF (digital download)
Pages: 300+
Language: English
Searchable & Printable: Yes
Compatible With: Windows, macOS, iOS, Android, Linux

📥 Click Here to Download the Manual

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Keywords

Kawasaki KX100 service manual PDF, 2013 2014 2015 2016 motocross bike repair guide, 2-stroke engine rebuild, carb tuning, suspension service, wiring diagram, KX100FE, youth motocross maintenance, Kawasaki Super KIPS, race bike setup

For competitive youth riders and their mechanics, this manual provides the essential factory specs and teardown procedures to keep the KX100 performing at its best. Download now and get the expert-level service data you need for race-ready maintenance.