Kawasaki KX85 2013–2016 Factory Repair Manual

Kawasaki KX85 2013–2016 factory repair manual PDF download – Includes 2-stroke engine teardown, clutch service, suspension tuning, and wiring diagrams

Kawasaki KX85 2013–2016 Factory Repair Manual PDF Download

The Kawasaki KX85 (2013–2016) is a youth-class motocross machine built to compete. Featuring a race-tuned 2-stroke engine, adjustable suspension, and lightweight frame geometry, this factory repair manual provides riders and mechanics with everything needed to service, tune, and rebuild the KX85 to Kawasaki standards.

Who Is This Manual For?

This manual is perfect for parents of young racers, privateers, or technicians working on 85cc class bikes. Whether you’re rebuilding the engine, adjusting suspension for track conditions, or troubleshooting electrical issues, this official PDF gives you pro-level access to factory specs and diagrams.

Years and Models Covered

  • 2013 Kawasaki KX85
  • 2014 Kawasaki KX85
  • 2015 Kawasaki KX85
  • 2016 Kawasaki KX85

Model Identification

  • Model: KX85
  • Model Code: KX85CE
  • Engine: 84cc 2-stroke single, liquid-cooled
  • Fuel System: Keihin PWK28 carburetor
  • Transmission: 6-speed constant mesh
  • Brakes: Hydraulic discs (front & rear)
  • Suspension: Inverted fork (front), Uni-Trak shock (rear)

Manual Contents Overview

  • General Info: VIN details, tool lists, model ID, safety precautions
  • Routine Maintenance: Chain tension, brake pads, air filter, spark plug checks
  • Engine Service: Cylinder, piston, clutch, crankshaft, Kawasaki Super KIPS
  • Fuel & Exhaust: Carb tuning, fuel line routing, throttle setup
  • Cooling System: Radiator, water pump, coolant flush
  • Transmission: Gear shift assembly, gear ratios, clutch rebuild
  • Suspension & Frame: Fork rebuild, shock tuning, swingarm bearings
  • Brakes: Rotor service, caliper maintenance, fluid bleeding
  • Electrical: Spark testing, CDI, ignition coil, kill switch
  • Wiring Diagrams: Full 2013–2016 schematics included

⚙️ Key Technical Specifications

  • Engine: 84cc 2-stroke piston reed valve, liquid-cooled
  • Powervalve: Kawasaki Super KIPS
  • Fuel System: Keihin PWK28 carb
  • Transmission: 6-speed manual
  • Suspension: 36mm inverted fork (front), Uni-Trak (rear)
  • Brakes: Hydraulic disc front & rear
  • Wheel Size: 17″ rear / 19″ front

PDF Details

  • Format: PDF (digital download)
  • Pages: 300+
  • Language: English
  • Searchable & Printable: Yes
  • Compatible With: Windows, macOS, iOS, Android, Linux

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Keywords

Kawasaki KX85 service manual PDF, 2013 2014 2015 2016 motocross bike repair guide, 2-stroke engine teardown, carburetor tuning, clutch service, suspension, wiring diagram, youth motocross maintenance, KX85CE, Kawasaki Super KIPS powervalve

Whether you’re chasing championships or fine-tuning your youth bike, this official Kawasaki manual gives you the tools to service, troubleshoot, and rebuild the KX85 with confidence. Download your copy now and keep your 85cc racer dialed in and competition-ready.

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