Kawasaki KLX110 2010–2018 Factory Repair Manual PDF Download

The Kawasaki KLX110 and KLX110L (2010–2018) are some of the most rider-friendly off-road bikes available, perfect for younger riders and adults alike. This official factory repair manual provides all the service procedures, torque specs, and diagrams needed to maintain and rebuild your KLX110—making it ideal for DIYers, parents, and off-road techs.

Who Is This Manual For?

Whether you’re a trail-riding parent, youth instructor, or garage mechanic, this manual walks you through everything from routine oil changes to full engine teardown. With clear diagrams and step-by-step instructions, you’ll have everything you need to keep your KLX110 running strong.

Years and Models Covered

2010 Kawasaki KLX110 / KLX110L
2011 Kawasaki KLX110 / KLX110L
2012 Kawasaki KLX110 / KLX110L
2013 Kawasaki KLX110 / KLX110L
2014 Kawasaki KLX110 / KLX110L
2015 Kawasaki KLX110 / KLX110L
2016 Kawasaki KLX110 / KLX110L
2017 Kawasaki KLX110 / KLX110L
2018 Kawasaki KLX110 / KLX110L

Model Identification

Models: KLX110, KLX110L
Sub-models: KLX110CD, KLX110DD
Engine: 112cc air-cooled 4-stroke, SOHC
Fuel System: Keihin PB18 carburetor
Transmission:
- KLX110: 4-speed with automatic clutch
- KLX110L: 4-speed with manual clutch
Starter: Kick and electric
Brakes: Drum (front & rear)

Manual Contents Overview

General Info: VIN decoding, tools, service specs, model codes
Scheduled Maintenance: Oil changes, valve checks, chain tension, air filter
Engine Overhaul: Piston, cylinder, clutch, camshaft, timing system
Fuel System: Carb cleaning, throttle cable setup, tank and intake service
Lubrication & Cooling: Oil pump, flow paths, cooling layout (air-cooled)
Transmission & Drive: Gear ratios, clutch teardown, gear selector service
Suspension & Chassis: Front fork rebuild, rear shock, frame inspection
Brake System: Brake shoe service, drum wear limits, cable adjustment
Electrical: Starter motor, battery, CDI, kill switch, spark diagnostics
Wiring Diagrams: Full schematics for KLX110 and KLX110L (2010–2018)

⚙️ Key Technical Specifications

Engine: 112cc SOHC 4-stroke, air-cooled
Fuel System: Keihin PB18 carburetor
Transmission: 4-speed (auto clutch on KLX110, manual on KLX110L)
Starter: Kick + Electric start
Brakes: Front and rear drum
Suspension:
- Front: Telescopic fork
- Rear: Swingarm with monoshock
Seat Height:
- KLX110: 26.8 in (approx.)
- KLX110L: 28.7 in (approx.)

PDF Details

Format: PDF (digital download)
Pages: 300+
Language: English
Searchable & Printable: Yes
Compatible With: Windows, macOS, iOS, Android, Linux

📥 Click Here to Download the Manual

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Keywords

Kawasaki KLX110 service manual PDF, 2010–2018 KLX110L repair guide, 112cc engine teardown, carburetor specs, clutch adjustment, wiring diagram, KLX110CD KLX110DD, trail bike maintenance, beginner dirt bike repair, valve check procedures

Whether you’re teaching a new rider, fixing up a backyard bike, or keeping your KLX110L in top shape, this factory repair manual gives you all the diagrams, data, and instructions you need. Download now and start servicing your Kawasaki with confidence.