Kawasaki W 650 1999–2006 Factory Repair Manual PDF Download

The Kawasaki W650 (1999–2006) was designed to evoke the spirit of 1960s British twins, while offering Japanese reliability and craftsmanship. This official factory service manual provides everything needed to maintain, diagnose, and rebuild your W650—from tuning its Keihin CVK carburetors to adjusting valves or troubleshooting electrical systems. It’s the same guide used by Kawasaki technicians around the world.

Who Is This Manual For?

This manual is ideal for W650 owners, vintage restorers, and professional motorcycle technicians. Whether you’re completing scheduled maintenance or doing a full engine overhaul, this PDF gives you factory-level access to torque specs, detailed diagrams, and step-by-step instructions.

Years and Models Covered

1999 Kawasaki W 650
2000 Kawasaki W 650
2001 Kawasaki W 650
2002 Kawasaki W 650
2003 Kawasaki W 650
2004 Kawasaki W 650
2005 Kawasaki W 650
2006 Kawasaki W 650

Model Identification

Model: EJ650-A1 to A5, EJ650-C3 to C7
Engine: 675cc SOHC vertical twin (air-cooled)
Markets: USA, Canada, Europe, Australia

Manual Contents Overview

General Info: Safety labels, VIN decoding, service specs
Maintenance: Valve clearance, oil change, chain tension
Fuel System: Keihin CVK34 carb tuning, fuel petcock
Engine Rebuild: Pistons, top end, cam chain, crankshaft
Transmission & Clutch: Clutch inspection, gear selector forks
Brakes & Suspension: Front disc, rear drum, swingarm service
Frame & Steering: Frame checks, stem bearing service
Electrical System: Battery, starter, ignition, lighting
Wiring Diagrams: Color-coded schematics for full bike systems

⚙️ Key Technical Specifications

Engine: 675cc air-cooled SOHC twin
Carburetors: Keihin CVK34 × 2
Power: ~50 HP @ 7000 rpm
Torque: 56 Nm @ 5500 rpm
Transmission: 5-speed manual
Brakes: Front disc / Rear drum
Fuel Capacity: 15 liters
Dry Weight: ~195–197 kg

PDF Details

Format: PDF (digital download, high-resolution)
Language: English
Pages: 500+
Searchable & Printable: Yes
Works On: Windows, macOS, iOS, Android, Linux

📥 Click Here to Download the Manual

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Keywords

Kawasaki W650 service manual PDF, 1999–2006 motorcycle repair guide, EJ650 twin engine rebuild, carb tuning, wiring diagrams, valve adjustment, SOHC vertical twin maintenance, Keihin CVK carburetor setup, classic motorcycle service book, Kawasaki W650 torque specs

If you’re restoring a classic or simply keeping your W650 on the road, this factory repair manual delivers the detailed procedures, specs, and diagrams you need. Download your official PDF now and keep your retro ride running smooth.