Suzuki DR 160 2019–2022 Factory Repair Manual – PDF Download

The official Suzuki DR160 factory service manual covers all 2019–2022 models equipped with the 162cc EFI engine. This manual is essential for mechanics, DIY riders, and technicians servicing the DR160, a popular street commuter praised for its reliability and modern features.

Who Is This Manual For?

Motorcycle owners performing their own repairs and maintenance
Independent and certified Suzuki service technicians
Technical instructors and students studying modern EFI motorcycles

Years and Models Covered

Suzuki DR160 – 2019
Suzuki DR160 – 2020
Suzuki DR160 – 2021
Suzuki DR160 – 2022

Manual Contents Overview

General Information
- VIN decoding, safety guidelines, tool list, torque specs
Routine Maintenance
- Oil changes, valve clearance, air filter, spark plug, chain service
Engine Overhaul
- Piston, cylinder, valve system, clutch, camshaft, lubrication system
Fuel System
- EFI components, fuel injector testing, fuel pump, throttle body inspection
Transmission
- Clutch system, gearshift inspection, drive chain adjustment
Brakes & Suspension
- Front/rear brake service, CBS system, fork and rear shock inspection
Electrical System
- Starter motor, ignition, ECU diagnostics, battery, lighting
Wiring Diagrams
- Complete schematics for the DR160 EFI and electrical system

PDF Details

Model: DR160 (HJ150-10C)
Engine: 162cc, single-cylinder, 4-stroke, SOHC, air-cooled
Fuel System: Electronic Fuel Injection (EFI)
Transmission: 5-speed constant mesh
Starter: Electric
Brakes: Hydraulic disc with CBS
Language: English
File Type: PDF (Digital Download)
Pages: 250+
Searchable & Printable: Yes
Compatible with: Windows, macOS, iOS, Android

📥 Click Here to Download the Manual

Keywords

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Whether you’re troubleshooting EFI issues, adjusting valve clearance, or servicing the combined braking system, this manual gives you complete factory guidance for working on the Suzuki DR160 from 2019 to 2022.