Suzuki DR 800 S 1990–1997 Factory Repair Manual – PDF Download
This official Suzuki factory repair manual covers every aspect of maintenance and service for the rugged and iconic DR 800 S dual-sport motorcycle from 1990 to 1997. Whether you’re restoring a “Big DR” or just doing a carb clean, this manual delivers step-by-step guidance for every component.
Who Is This Manual For?
Ideal for Suzuki DR800S owners, home mechanics, motorcycle restorers, and professional repair shops who need accurate service specs, detailed instructions, and factory-approved procedures for long-term upkeep and performance tuning.
Years and Models Covered:
- Suzuki DR 800 S – 1990
- Suzuki DR 800 S – 1991
- Suzuki DR 800 S – 1992
- Suzuki DR 800 S – 1993
- Suzuki DR 800 S – 1994
- Suzuki DR 800 S – 1995
- Suzuki DR 800 S – 1996
- Suzuki DR 800 S – 1997
Manual Contents Overview:
- General Information & Torque Specs
- Routine Maintenance Procedures
- Engine Rebuild and Tuning Instructions
- Fuel System and Dual Mikuni Carburetors
- Transmission and Chain Drive
- Front Fork and Rear Mono-Shock Service
- Front and Rear Disc Brake Maintenance
- Electrical Diagnostics and Battery Testing
- Complete Wiring Diagrams (12V System)
- Troubleshooting and Fault Charts
PDF Details:
- File Type: PDF (Digital Download)
- Total Pages: 355
- Searchable & Bookmarked: ✅ Yes
- Printable: ✅ Yes – Print individual sections or full manual
- Language: English
- Works On: Windows, macOS, iOS, Android, Linux
Keywords:
Suzuki DR 800 S factory repair manual, DR800S PDF service guide, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, Big DR dual-sport service book, engine rebuild, Mikuni carburetor tuning, full wiring diagram, workshop manual download
The Suzuki DR800S “Big DR” was a pioneer in the adventure bike segment. With its massive single-cylinder engine, Dakar-inspired design, and off-road durability, it’s no wonder this model has become a cult favorite. This official manual ensures you have everything you need to keep it running strong—on the road or off the grid.